Item 2. Properties ◆ Part I
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Item 2. Properties ◆ Part I
| State | Number of Producing Quarries | Tonnage of Reserves for each general type of aggregate at 12/31/17 (Add 000) | Tonnage of Reserves for each general type of aggregate at 12/31/18 (Add 000) | Change in Tonnage from 2017 (Add 000) | Percentage of aggregate reserves located at an existing quarry, and reserves not located at an existing quarry. | Percentage of aggregate reserves on land that has not been zoned for quarrying.*** | Percent of reserves owned and percent leased | |||||||||||||||||||||||||||||||||||||||||||||||||||||
| 2018 | Hard Rock | S & G | Hard Rock | S & G | Hard Rock | S & G | At Quarry | Not at Quarry | Owned | Leased | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Alabama | 4 | 126,447 | 11,623 | 174,754 | 11,623 | 48,307 | 0 | 100 | % | 0 | % | 0% | 54 | % | 46 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Arkansas | 3 | 223,326 | 0 | 230,811 | 0 | 7,485 | 0 | 100 | % | 0 | % | 0% | 50 | % | 50 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Colorado | 11 | 749,238 | 98,888 | 754,812 | 117,204 | 5,574 | 18,315 | 99 | % | 1 | % | 0% | 22 | % | 78 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Florida | 1 | 123,385 | 0 | 122,724 | 0 | (661 | ) | 0 | 100 | % | 0 | % | 0% | 35 | % | 65 | % | |||||||||||||||||||||||||||||||||||||||||||
| Georgia | 18 | 2,062,738 | 0 | 2,185,263 | 19,380 | 122,525 | 19,380 | 97 | % | 3 | % | 0% | 83 | % | 17 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Indiana | 10 | 486,057 | 46,530 | 481,120 | 60,392 | (4,938 | ) | 13,862 | 100 | % | 0 | % | 0% | 52 | % | 48 | % | |||||||||||||||||||||||||||||||||||||||||||
| Iowa | 26 | 738,800 | 17,150 | 727,232 | 21,802 | (11,568 | ) | 4,652 | 100 | % | 0 | % | 0% | 30 | % | 70 | % | |||||||||||||||||||||||||||||||||||||||||||
| Kansas | 3 | 78,102 | 0 | 75,210 | 0 | (2,892 | ) | 0 | 100 | % | 0 | % | 8% | 36 | % | 64 | % | |||||||||||||||||||||||||||||||||||||||||||
| Kentucky | 6 | 0 | 24,595 | 179,959 | 24,206 | 179,959 | (389 | ) | 100 | % | 0 | % | 0% | 80 | % | 20 | % | |||||||||||||||||||||||||||||||||||||||||||
| Louisiana | 3 | 0 | 8,158 | 0 | 7,830 | 0 | (328 | ) | 100 | % | 0 | % | 0% | 0 | % | 100 | % | |||||||||||||||||||||||||||||||||||||||||||
| Maryland | 8 | 120,524 | 0 | 883,671 | 6,902 | 763,147 | 6,902 | 100 | % | 0 | % | 0% | 99 | % | 1 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Minnesota | 2 | 323,298 | 0 | 320,612 | 0 | (2,686 | ) | 0 | 67 | % | 33 | % | 0% | 64 | % | 36 | % | |||||||||||||||||||||||||||||||||||||||||||
| Mississippi | 0 | 0 | 67,238 | 0 | 67,238 | 0 | 0 | 100 | % | 0 | % | 0% | 100 | % | 0 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Missouri | 4 | 362,892 | 0 | 347,721 | 0 | (15,171 | ) | 0 | 90 | % | 10 | % | 0% | 6 | % | 94 | % | |||||||||||||||||||||||||||||||||||||||||||
| Nebraska | 6 | 171,174 | 0 | 158,074 | 23,581 | (13,100 | ) | 23,581 | 100 | % | 0 | % | 0% | 48 | % | 52 | % | |||||||||||||||||||||||||||||||||||||||||||
| Nevada | 1 | 135,338 | 0 | 134,507 | 0 | (831 | ) | 0 | 99 | % | 1 | % | 0% | 92 | % | 8 | % | |||||||||||||||||||||||||||||||||||||||||||
| North Carolina | 38 | 3,266,317 | 1,807 | 3,367,662 | 1,696 | 101,345 | (111 | ) | 75 | % | 25 | % | 0% | 74 | % | 26 | % | |||||||||||||||||||||||||||||||||||||||||||
| Ohio*** | 11 | 576,166 | 117,978 | 571,805 | 115,656 | (4,362 | ) | (2,322 | ) | 45 | % | 55 | % | 0% | 96 | % | 4 | % | ||||||||||||||||||||||||||||||||||||||||||
| Oklahoma | 9 | 1,203,406 | 11,892 | 1,191,901 | 11,647 | (11,505 | ) | (245 | ) | 100 | % | 0 | % | 0% | 86 | % | 14 | % | ||||||||||||||||||||||||||||||||||||||||||
| Pennsylvania | 1 | 0 | 0 | 4,531 | 0 | 4,531 | 0 | 100 | % | 0 | % | 0% | 100 | % | 0 | % | ||||||||||||||||||||||||||||||||||||||||||||
| South Carolina | 10 | 707,437 | 27,481 | 773,008 | 77,893 | 65,571 | 50,412 | 97 | % | 3 | % | 0% | 82 | % | 18 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Tennessee | 2 | 35,101 | 0 | 104,066 | 0 | 68,965 | 0 | 100 | % | 0 | % | 0% | 36 | % | 64 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Texas**** | 25 | 2,462,794 | 125,561 | 2,481,790 | 137,278 | 18,996 | 11,717 | 100 | % | 0 | % | 0% | 60 | % | 40 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Utah | 1 | 22,472 | 0 | 22,147 | 0 | (324 | ) | 0 | 100 | % | 0 | % | 0% | 0 | % | 100 | % | |||||||||||||||||||||||||||||||||||||||||||
| Virginia | 5 | 337,285 | 0 | 333,860 | 0 | (3,425 | ) | 0 | 100 | % | 0 | % | 0% | 60 | % | 40 | % | |||||||||||||||||||||||||||||||||||||||||||
| Washington | 2 | 6,585 | 17,484 | 6,274 | 17,097 | (311 | ) | (386 | ) | 100 | % | 0 | % | 0% | 73 | % | 27 | % | ||||||||||||||||||||||||||||||||||||||||||
| West Virginia | 1 | 23,956 | 0 | 23,243 | 0 | (714 | ) | 0 | 100 | % | 0 | % | 0% | 79 | % | 21 | % | |||||||||||||||||||||||||||||||||||||||||||
| Wyoming | 2 | 156,891 | 0 | 153,092 | 0 | (3,799 | ) | 0 | 100 | % | 0 | % | 0% | 42 | % | 58 | % | |||||||||||||||||||||||||||||||||||||||||||
| U. S. Total | 213 | 14,499,731 | 576,386 | 15,809,851 | 721,427 | 1,310,120 | 145,041 | 91 | % | 9 | % | 0% | 67 | % | 33 | % | ||||||||||||||||||||||||||||||||||||||||||||
| Non-U. S. | 2 | 848,190 | 0 | 840,939 | 0 | (7,251 | ) | 0 | 100 | % | 0 | % | 0% | 100 | % | 0 | % | |||||||||||||||||||||||||||||||||||||||||||
| Grand Total | 215 | 15,347,920 | 576,386 | 16,650,790 | 721,427 | 1,302,869 | 145,041 |
| * | The Company calculates its aggregate reserves for purposes of this table based on land that has been zoned for quarrying and land for which the Company has determined zoning is not required. |
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| ** | The Company may own additional land adjacent or near existing quarries on which reserves may be located but does not include such reserves in these calculations if zoning is required but has not been obtained. |
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| *** | The Company’s reserves presented in the State of Ohio include dolomitic limestone reserves used in the business of the Magnesia Specialties segment. |
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| **** | The Company’s reserves presented in the State of Texas include limestone reserves used in the business of the cement product line. |
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![]() | 2018 FORM 10-K | 25 |
Table of Contents
Part I ◆ Item 2 - Properties
| Total Annual Production (in tons) (add 000) For year ended December 31 | Number of years of production available at December 31, | |||||||||||||||||||
| Reportable Segment | 2018 | 2017 | 2016 | 2018 | ||||||||||||||||
| Mid-America Group | 78,137 | 70,340 | 67,431 | 105.7 | ||||||||||||||||
| Southeast Group | 25,328 | 22,274 | 20,468 | 139.2 | ||||||||||||||||
| West Group | 71,538 | 74,184 | 75,421 | 78.2 | ||||||||||||||||
| Total Aggregates Product Line | 175,003 | 166,798 | 163,320 | 99.3 |
Cement Product Line
As of December 31, 2018, the Company, through its subsidiaries, processed or shipped cement from six properties in one state, of which four are located on land owned by the Company free of major encumbrances and two are on leased land. The Company’s cement product line has production facilities located at two sites in Texas: Midlothian, Texas, south of Dallas/Fort Worth; Hunter, Texas, north of San Antonio. The following table summarizes certain information about the Company’s cement manufacturing facilities at December 31, 2018:
| Plant | Rated Annual Productive Capacity-Tons of Clinker | Manufacturing Process | Service Date | Internally Estimated Minimum Reserves—Years | ||||||||||||||||
| Midlothian, TX | 2,200,000 | Dry | 2001 | 65 | ||||||||||||||||
| Hunter, TX | 2,250,000 | Dry | 2013 and 1981 | 140 | ||||||||||||||||
| Total | 4,450,000 |
Reserves identified with the facilities shown above are contained on approximately 2,844 acres of land owned by the Company. As of December 31, 2018, the Company estimated its total proven and probable limestone reserves on such land to be approximately 692 million tons.
The Company’s cement manufacturing facilities include kilns, crushers, pre-heaters/calciners, coolers, finish mills and other equipment used to process limestone and other raw materials into cement, as well as equipment used to extract and transport the limestone from the adjacent quarries. These cement manufacturing facilities are served by rail and truck.
As of December 31, 2018, the Company, through its subsidiaries, also operated, directly or through third parties, four cement distribution terminals and owned the real estate at the California cement grinding and packaging facility it sold on September 30, 2015, which it expects to sell for non-cement use.
Magnesia Specialties Business
The Magnesia Specialties business currently operates major manufacturing facilities in Manistee, Michigan, and Woodville, Ohio. Both of these facilities are owned.
Other Properties
The Company’s principal corporate office, which it owns, is located in Raleigh, North Carolina. The Company owns and leases various administrative offices for its five reportable business segments.
Condition and Utilization
The Company’s principal properties, which are of varying ages and are of different construction types, are believed to be generally in good condition, are generally well maintained, and are generally suitable and adequate for the purposes for which they are used.
During 2018, the principal properties of the aggregates product line were believed to be utilized at average productive capacities of approximately 65% and were capable of supporting a higher level of market demand. The Company adjusts its production schedules to meet volume demand for its products. For example, the Company reduced operating hours at a number of its facilities, closed some of
| 26 | 2018 FORM 10-K | ![]() |
Table of Contents
Item 2 - Properties ◆ Part I
its facilities, and temporarily idled some of its facilities. In 2018, the Company’s aggregates product line operated at a level significantly below capacity, which restricted the Company’s ability to capitalize $44.5 million of costs that could have been inventoried under normal operating conditions. If demand does not improve over the near term, such reductions and temporary idling could continue. The Company expects, however, it will be able to resume production at its normalized levels and increase production again as demand for its products increases.
During 2018 the Texas cement plants operated on average at 75% to 80% utilization. The Portland Cement Association (“PCA”) has projected that cement consumption will slow modestly in 2019 from 2018, with the rate of change decreasing in 2019 to 2.6% from 2.9% in 2018. The cement product line’s leadership, in collaboration with the aggregates and ready mixed concrete teams, have developed strategic plans regarding interplant efficiencies, as well as tactical plans addressing plant utilization and efficiency. Due to the 24/7/365 nature of cement operations, significant gains in plant utilization and efficiency are typically achieved only during plant shutdowns.
The Company expects future organic earnings growth to result from increased pricing, rationalization of the current assets and portfolio and/or further cost reductions. In the current operating environment where steel utilization is at levels close to or below 70% and the strength of the United States dollar pressures product competitiveness in international markets, any unplanned change in costs or customers introduces volatility to the earnings of the Magnesia Specialties segment. The dolomitic lime business of the Magnesia Specialties segment operated at 74% utilization in 2018.
Previous: Item 1B. UNRESOLVED STAFF COMMENTS · Next: Item 3. LEGAL PROCEEDINGS
