Item 2. PROPERTIES
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Item 2. PROPERTIES
We have production and distribution operations in the following states: Alabama, Arizona, Arkansas, California, Delaware, Florida, Georgia, Illinois, Indiana, Iowa, Kansas, Kentucky, Mississippi, Maryland, Michigan, Missouri, Nebraska, New Mexico, New York, North Carolina, Oklahoma, Pennsylvania, South Carolina, Tennessee, Texas, Utah, Virginia, Washington and Wisconsin. We also have sales offices throughout the United States. Additionally, we, either directly or through our subsidiaries, have sales offices, facilities or participate in joint venture operations in Argentina, Brazil, Canada, China, the Dominican Republic, Hong Kong, India, Ireland, Japan, Mexico, the Netherlands, Peru, the Philippines, Russia, South Korea, Spain, Sri Lanka, Taiwan, Thailand, Turkey, the United Arab Emirates, the United Kingdom and Venezuela.
| Number of Facilities | ||||||||
| Owned | Leased | Total | ||||||
| Chicken Segment: | ||||||||
| Processing plants | 45 | 1 | 46 | |||||
| Rendering plants | 9 | — | 9 | |||||
| Blending mills | 2 | — | 2 | |||||
| Feed mills | 32 | — | 32 | |||||
| Broiler hatcheries | 59 | 3 | 62 | |||||
| Breeder houses | 368 | — | 368 | |||||
| Broiler farm houses | 48 | — | 48 | |||||
| Pet treats plant | 1 | — | 1 | |||||
| Beef Segment Production Facilities | 13 | — | 13 | |||||
| Pork Segment Production Facilities | 9 | — | 9 | |||||
| Prepared Foods Segment: | ||||||||
| Processing plants(1) | 35 | 6 | 41 | |||||
| Hillshire Brands turkey operation facilities | 6 | — | 6 | |||||
| Hillshire Brands distribution centers | 5 | — | 5 | |||||
| International Segment: | ||||||||
| Processing plants | 9 | 2 | 11 | |||||
| Rendering plants | 6 | — | 6 | |||||
| Feed mills | 7 | 4 | 11 | |||||
| Broiler hatcheries | 3 | 4 | 7 | |||||
| Breeder houses | 159 | — | 159 | |||||
| Broiler farm houses | 439 | — | 439 | |||||
| Distribution Centers | 10 | 9 | 19 | |||||
| Cold Storage Facilities | 60 | 14 | 74 | |||||
| Research and Development Facilities(2) | 1 | 1 | 2 | |||||
| Capacity(3) per week at September 27, 2014 | Fiscal 2014 Average Capacity Utilization | |||||||
| Chicken Processing Plants | 40 million head | 90 | % | |||||
| Beef Production Facilities | 173,000 head | 77 | % | |||||
| Pork Production Facilities | 445,000 head | 86 | % | |||||
| Prepared Foods Processing Plants | 85 million pounds | 86 | % | |||||
| International Processing Plants | 8 million head | 67 | % |
| (1) | Includes 12 owned and four leased legacy Hillshire Brands processing plants. Additionally the 35 owned processing plants include three facilities, two legacy Prepared Foods (Buffalo, New York and Santa Teresa, New Mexico) and one legacy Hillshire Brands (Florence, Alabama), scheduled to close in fiscal 2015. |
| (2) | Includes one leased facility outside Chicago, Illinois assumed in our acquisition of Hillshire Brands. |
| (3) | Capacity per week based on the following: Chicken- five day week, Prepared Foods and International- five to six day week, Beef and Pork- six day week. |
Chicken: Chicken processing plants include various phases of slaughtering, dressing, cutting, packaging, deboning and further-processing. We also have 30 animal nutrition operations, nine of which are associated with the Chicken rendering plants, 20 within various Chicken processing facilities and one pet treats plant. The blending mills, feed mills and broiler hatcheries have sufficient capacity to meet the needs of the chicken growout operations.
Beef: Beef plants include various phases of slaughtering live cattle and fabricating beef products. Some also treat and tan hides. The Beef segment includes three case-ready operations that share facilities with the Pork segment. One of the beef facilities contains a tallow refinery. Carcass facilities reduce live cattle to dressed carcass form. Processing facilities conduct fabricating operations to produce boxed beef and allied products.
Pork: Pork plants include various phases of slaughtering live hogs and fabricating pork products and allied products. The Pork segment includes three case-ready operations that share facilities with the Beef segment.
Prepared Foods: Prepared Foods plants process fresh and frozen chicken, turkey, beef, pork and other raw materials into pizza toppings, branded and processed meats, appetizers, prepared meals, ethnic foods, soups, sauces, side dishes, pizza crusts, flour and corn tortilla products and meat dishes.
International: International chicken processing plants include various phases of slaughtering, dressing, cutting, packaging, deboning and further-processing. The feed mills and broiler hatcheries generally have sufficient capacity to meet the needs of the chicken growout operations.
We believe our present facilities are generally adequate and suitable for our current purposes; however, seasonal fluctuations in inventories and production may occur as a reaction to market demands for certain products. We regularly engage in construction and other capital improvement projects intended to expand capacity and improve the efficiency of our processing and support facilities. We also consider the efficiencies of our operations and may from time to time consider changing the number or type of plants we operate to align with our capacity needs.
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